Incident at Morales   An Engineering Ethics Story  Oct. 2003

Developed by the National Institute of Engineering Ethics, Murdough Center for Engineering Professionalism, Texas Tech University

 

Incident at Morales is a 36-minute fictional drama (video), commissioned by the National Institute for Engineering Ethics, about a young engineer confronting ethical dilemmas while working on a new chemical plant in Mexico.

 

Fred Martinez, a licensed professional engineer who has recently signed on to work for Phaust Chemicals, a US division of a French multinational corporation, is tasked to design a new plant in Morales Mexico.  His challenge is to reformulate a new paint-stripping product to meet new environmental regulations and to compete with a rival's product. He believes he has fulfilled his ethical responsibility to design a safe and efficient plant, but he and his colleagues are told by corporate headquarters to both cut budgets and get the plant on line faster.  Fred identifies environmental and technical problems that could put the safety of workers and residents in jeopardy. In the climax of the video, the viewer sees the impact of his decisions.

 

Incident at Morales presents the ethical dilemmas faced in the commercial world for audiences of students and professionals who confront these situations daily and somehow must make the right choices.  The video and DVD will be used in engineering schools nationwide

 

Incident at Morales, brought to you by the producers of Gilbane Gold, is another breakthrough video that vividly covers a wide range of ethical dilemmas facing engineers today.  The video and study guide provide a number of opportunities for viewers to consider the resolution of difficult ethical issues including international responsibilities, consequences of technical and financial decisions, and environmental concerns.

 

Incident at Morales involves a variety of ethical issues faced by the engineers at a company (Phaust Chemicals) that wants to develop a new chemical product.  In order to gain a competitive edge, they need build a plant quickly.

 

Potential technical and ethical issues arise from choices of design, including valves, piping, chemicals, etc.  The process to develop the product is designed to be automated and controlled by computer software.  The process also involves high temperatures and pressures and requires the use of chemicals that need special handling. 

 

Because of environmental considerations related to the chemicals used in the process, the company (Phaust) decides to construct their plant in Mexico. Technical, environmental, financial and safety problems arise that involve ethical issues. An  environmental issues for the design of the new plant in Mexico is whether to line the evaporation ponds to prevent seepage of hazardous substances in the wastewater effluents into the groundwater, although local regulations may not require this level of environmental protection

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The National Institute for Engineering Ethics wants viewers to be able to:

1.  Identify ethical, technical, and economic issues and problems.

2.  Identify affected parties (stakeholders) and their rights and responsibilities.

3.  Identify social and political constraints on possible solutions

4.  Determine what additional information is needed to make a good decision.

5.  Suggest alternative courses of action for the principal characters.

6.  Imagine possible consequences of those alternative actions.

7.  Evaluate those alternatives according to basic ethical values.

 

Tests that were considered:

1.  Harm test - Do the benefits outweigh the harms, short term and long term?

2.  Reversibility test.  Would I think this choice were good if I traded places?

3.  Colleague test.  What would professional colleagues say?

4.  Legality test.  Would this choice violate a law or policy of my employer or of the government?

5.  Publicity test.  How would this choice look on the front page of the newspaper?

6.  Common practice test.  What if everyone behaved in this way?

7.  Wise relative test.  What would my wise old aunt or uncle do?

 

Basic Ethical Concepts

1.  Ethical considerations are an integral part of making engineering decisions.

2.  The professional obligations of engineers go beyond fulfilling a contract with a client or customer.

3.  Code of ethics can provide guidance in the decision-making process.

4.  Ethical obligations do not stop at the United States border.

5.  Wherever engineers practice, they shall hold paramount the health, safety, and welfare of the public.

6.  How an engineer fulfills those obligations may depend on the social and economic context of engineering practice.

 

Outline of the "Incident at Morales" Story

1.  Phaust (US division of a French multinational corporation) is the manufacturer of Old Stripper, a paint remover.

2.  Phaust's learns that competitor Chemitoil plans to introduce a new paint remover.

3.  To remain competitive, Phaust decides to develop a new paint remover.

4.  To save money, Phaust decides to construct a new plant in Mexico.

5.  Phaust hires a chemical engineer, Fred Martinez, who had been a consultant to Chemitoil.

6.  Chemistre is Phaust's parent company in France and they insist that budgets be radically cut.

7.  Chuck, a Phaust Vice President, encourages Fred to reduce construction costs.

8.  Fred confronts several engineering decisions in which ethical considerations play a major role.

 

The DVD Version of this Video will

1.  Include interviews with and comments by the National Institute of Engr Ethics video team members and others.

2.  Raise and discuss the issues, concepts, and questions that should be considered by the viewers.

 

Characters

1.  Dominique - French corporate liaison to Phaust

2.  Fred - Chemical engineer PE hired by Phaust to design a new plant to manufacture a new paint remover.

3.  Wally - Fred's supervisor at Phaust

4.  Chuck - Phaust Vice President of engineering

5.  Maria - Fred's wife, an EPA compliance litigator

6.  Hal - Market analyst at Phaust

7.  Jen - Research chemist at Phaust

8.  Peter - Project manager of the construction firm that builds the new plant at Morales

9.  Jake - Plant manager for the SwissChem plant in Big Springs, Texas

10.  Manuel - Plant manager for the new Phaust plant in Morales, Nuevo Leon, Mexico

 

Suggested Assignment

1.  List the ethical issues you observe in the "Incident at Morales" video.

2.  Prioritize these ethical issues from most critical to least critical.

3.  Discuss the video from the following 3 perspectives:

       a.  Fred's  (Phaust engineer)

               1)  What specific ethical issues does Fred face?

               2)  What are some things that Fred should consider?  

               3)  From whom or where should Fred seek guidance?

       b.  Wally's (Fred's supervisor)

               1)  What specific ethical issues does Wally face?

               2)  What do you think Wally's motivation was for having "One Rule"?

               3)  What do you think about Wally's "One Rule"?

               4)  What decisions would you change if you were Wally?

       c.  Responsibility Perspective

               If you were in charge and had the authority and the funding to make

                any changes you wanted to making in company policies:

               1)  What specific steps would you take to improve the Phaust company culture?

               2)  Who would you involve in this process?

               3)  How and when would you communicate the company policies to:

                      Your employees.

                      Your clients.

                      The public.

 

Synopsis:

Phaust Chemical manufactures "Old Stripper", a paint remover that dominates the market.  On learning that Phaust's competition, Chemitoil, plans to introduce a new paint remover that may capture the market, executives at Phaust decide to develop a competing product.  So save money in the manufacturing of the product, Phaust decides to construct a new chemical plant in Mexico and hires chemical engineer Fred Martinez, a former design engineer for the consulting company Chemitoil, to design the new plant.  Problems arise when Chemitoil, Phaust's parent company in France, slashes budgets 20% across the board.  In response, the vice president of engineering at Phaust Chuck strongly encourages Fred to reduce construction costs.  Fred confronts several engineering decisions in with ethical considerations play a major role:

1.  Whether to use expensive controls manufactured by Lutz and Lutz, which has an inside connection at Phaust.

2.  Whether to line the evaporation ponds to prevent seepage of hazardous substances in the wastewater effluents into the groundwater,

although local regulations may not require this level of environmental protection.

3.  Whether to purchase pipes and connectors made with stainless steel or high pressure alloy.

When samples of Chemitoil's new paint remover "EasyStrip" becomes available, it is clear that to be competitive with "EasyStrip",

 Phaust must change the formulation of its new paint remover, which requires higher temperatures and pressures than originally anticipated.

Some unexpected problems arise:

1.  Leakage occurs in one of the connections.

2.  The automatic control system fails so the plant manager offers to control the process manually.

After the new plant goes into full operation, an accident occurs, and the plant manager is killed while manually controlling the process.

 

Ethical Issues

The ethical issues in Incident at Morales includes:

1.  Ethical responsibilities and obligations do not stop at the US border.

2.  Ethics is an integral and explicit component of ordinary technical and business decision-making in engineering practice.

3.  Engineers impact people and should be more concerned about people than objects.

4.  Technically competent, ethically sensitive, reasonable people may have different perspectives and can disagree when faced with complex ethical issues.

5.  Negotiations resolve some of the conflicts in the video, but some ethical conflicts remain unresolved. 

     Ethical problems are sometimes resolved by rational methods and compromise.

6.  Market stresses arise from competition with other companies and from pressures to advance a design and construction schedule.

7.  It is sometimes necessary to make decisions under pressure with incomplete data, insufficient time, and insufficient information.

8.  Guidance to help resolve ethical problems is available in the form of code of ethics and actual case studies from professional

      and technical societies and engineering licensing boards.

 

Purpose:

The video is designed to make the viewers become more aware of:

1.  Ethical considerations are an integral part of making engineering decisions.

2.  A code of ethics will provide guidelines in the decision-making process.

3.  The obligation of a code of ethics do not stop at the US border.

4.   The obligations of engineers go beyond fulfilling a contract with a client or customer.

 

"No man can always be right.  So the struggle is to do one's best.  To keep the brain and conscience clear.  Never be swayed by unworthy motives or inconsequential reasons, but to strive to unearth the basic factors involved.  And then to do one's duty."  

       By  Dwight D. Eisenhower, US Army General, Supreme Allied Commander, President of United States.

 

Abbreviated List of Questions:

Segment One

1.  What is Chuck's primary motivation for hiring a professional engineer?

2.  Dominique asks whether it is ethical to hire an engineer who has recently worked for a competitor and Chuck

       replies that while employed as a contractor at Chemitoil, Fred was not required to sign a non-disclosure agreement.

       a.  What issues are involved in hiring an engineer from a competitor?

       b.  Does Fred have any obligations of confidentiality to Chemitoil even if he has not signed a non-disclosure agreement.

3.  On Fred's first day, Wally says:  "We are fast at Phaust". 

       How might engineering decisions be affected by a corporate culture that emphasizes speed?

4.  Wally tells Fred he has one rule:  whether news is good or bad, Fred must tell Wally first.

       a.  What is the potential impact of Wally's "One Rule"?

       b.  How should Fred respond?

5.  If the Phaust legal department had approved it, why would "StripTeasy" be an

       inappropriate name for a new paint stripper?

6.  The team meeting is marked by tension.

       a.  Do ethical obligations suffer when the team is dysfunctional?

       b.  Is some degree of disagreement appropriate?

       c.  When does the conflict become counterproductive?

7.  Chuck alludes to inflating the budget as a hedge against potential budget cuts.

       a.  What is the difference between inflating a budget and providing contingency funds as a line item.

       b.  What happens to a project when engineers are faced with budget cuts across the board?

Segment Two

1.  Chuck's brother-in-law is the US representative for Lutz and Lutz.  What ethical questions does the procurement process raise

      when the in-law of a corporate officer works for the supplier?  How does this situation look from the viewpoint of other potential suppliers?

2.  While touring the SuisseChem plant, should Jake, Fred, and Peter wear additional protective gear?

3.  Jake tells Fred "You gotta do what you gotta do".

        Should this advice instead be  "You gotta do what you ought to do"?

4.  At SuisseChem, personnel in operation work with engineering personnel in designing chemical plants,

        but at Phaust, operations and engineering are clearly separate.

        What are the implications of separating engineering from operations?

5.  Is it proper for Fred to share his concerns with his wife Maria, especially because her

       employer is a government environmental regulatory agency (US EPA)?

6.  Fred says that the new plant is outside Maria's jurisdiction because it is in Mexico.  Do engineers

        professional responsibilities for the environment and for safety change when they cross national borders?

Segment Three

1.  Was Wally justified in confronting Fred about the environmental meeting?  What were Wally's motives?

2.  What Wally confronted Fred, Fred said that he was looking through some ethics manuals where he

       would have found a corporate or professional code of ethics.  What would these codes say about this situation?

3.  Did Fred act responsibly in both: 

       a.  lining the evaporation ponds

       b.  specifying cheaper controls

4.  While talking with Peter, Fred is inspired to make the couplings a maintenance issue, specifying that

       the couplings should be replaced regularly.  Is it appropriate to convert a design decision into

       maintenance procedures without including operations people in the decision process?

5.  Although the chemical process was supposed to be automated, Fred allowed Manuel to

       volunteer to control the process manually.  Is this reasonable?

6.  How should a company such as Phaust encourage their engineers to exhibit honorable

       behavior and minimize ethical problems in the future.

7.  How should a governmental (city, county, state, or federal) agency encourage their engineers

        to exhibit honorable behavior and minimize ethical problems in the future?  This "Incident at Morales"

        ethics case is not about ethics issues regarding engineers employed by governmental agencies but

       ethics issues have and do exist for these engineers.