by Greg Dufour, Gabrielle Chifor, and Dr. P.R. Frise (University of Windsor, Canada)

Safety Precautions Very Important!!

Introduction

Engine Operation

Engine Components

Engine Block

Cylinder Head

Crankshaft

Piston and Piston Rings

Piston Design

Ring Grooves

Piston Dynamics

Connecting Rod

Bearings

Flywheel

Valve Train

Four Stroke Cycle Engines

Additional Engine Considerations

 

Tools

Ratchet & Sockets

Spark Plug Socket

Torque Wrench

Standard Screw Driver

Mallet

Box and Open Ended Wrenches

Pliers

Piston Ring Compressor

 

Engine Disassembly

Guard and Cover Removal

Cylinder Head Removal

Fuel System Removal

Crankcase Cover Removal

Camshaft and Tappets Removal

Piston and Connecting Rod Removal - if requested by instructor

Flywheel and Crankshaft Removal - if requested by instructor

 

Engine Assembly

Flywheel and Crankshaft Assembly - if removed

Piston and Connecting Rod Assembly - if removed

Camshaft and Tappets Assembly

Crankcase Cover Assembly

Fuel System Assembly

Cylinder Head Assembly

Guard and Cover Assembly

Acknowledgements