Equipment Capabilities
Chapter
8


The purpose of this analysis is to determine a general estimation of "stump-to-truck" logging costs for immediate and future timber harvest planning in the Washougal Planning Area. Owning and operating costs for the appropriate equipment, and production estimates for each configuration provide the "stump-to-truck" logging cost per MBF for various scenarios.

The objective is to formulate a method of determining logging costs and production estimations for selected systems. These systems must efficiently comply with terrain constraints and guidelines outlined in the Washington Forest Practices (WPA), as well as the Habitat Conservation Plan (HCP).

To coordinate the appropriate equipment configurations, logging systems were selected, based on location of timber type and terrain steepness. System selection depended on variables such as slope percent, slope distances, soil stability, habitat constraints, accessibility, timber volume, and timber size.

In selecting the appropriate systems, some assumptions were made from looking at the contour maps and related general logging practices. Slopes with less than 30 percent will be logged using ground systems, whereas cable systems will be used on slopes greater than 30 percent. Clearcuts with Eternal Yarding Distances (EYD) of less then 700 feet will be logged using the Highlead system for both uphill and downhill yarding. Standing skyline system is the preferred system for longer spans due to line control. For the same reason, it is also selected for partial cuts or for downhill yarding with EYD greater than 700 feet. Areas not accessible by cable or ground systems may be harvested by helicopter.

After consulting loggers and forest professionals, three cable systems, three ground systems, and helicopter logging were selected.

Equipment configurations were put together using locally available equipment. The World Forest Institute (WFI) model, the U.S. Forest Service Region 6 Logging Cost Guide, and conversations with logging professionals were used to determine equipment owning and operating costs, and the composition of typical logging site equipment and manpower requirements. The WFI model for simplicity assumes timber cutting will be sub-contracted (all costs inclusive) at an average rate of $300 per cutter. Loader production is generally constrained by yarding production; therefore loading costs are computed at an hourly rate.

Generally, it is difficult to estimate production costs, due to the many variables involved in getting logs from "stump-to-truck". In determining cable yarder production, numerous cycle equations and Skyap 97 were examined. These equations generally involved variables such as average yarding distance (AYD), lateral yarding distance (LYD), choker setting and unhook time, number of chokers and choker setters, log size, and volume per acre. On the average, the choker setting and unhooking time for four logs is generally constant, and is not affected by the AYD. The number of choker setters and chokers ranges from 3 to 4. The maximum lateral yarding distance is assumed to be 75 feet. This distance was selected after much discussion with logging professionals. The 75 feet distance was generally to be the physical and economic limit. Going farther then these distances would obviously increase chokers setting time. Using 75 as the maximum lateral yarding distance the average lateral yarding distance for central landings is 50 feet and 37.5 feet for the mobile yarders. The tailhold spacing with a maximum LYD of 75 feet is 150 feet. The 150 feet spacing allows a good opportunity to find adequate tailholds. By choosing a reasonable maximum LYD we have the flexibility to yard occasional wide roads or narrow roads as the terrain dictates (e.g. on some side hills it maybe easier to pull line 100 feet downhill then 20 feet uphill). The easiest variable to determine is the AYD. Log size and volume per acre can vary considerably from site to site. After considering these assumptions, the Penn Peters cycle time equation, T = 4.443 + 0.00163AYD (min/turn) is derived from time studies of yarding (See Appendix 8)and the resulting regression equation requires only the variable AYD. After comparison with several other equations it was the one that gave the most reasonable results. It is used in conjunction with the production equation, to determine the value of T.

The Production Equation that was used is: Q = [K*V*(1-r)]/T

Where Q = Production per day (MBF/day)

K = Scheduled time per day (min/day)

V = Volume per turn (MBF/turn)

r = ratio delay (17% to 22% Conway)

T = Time per turn cycle (min/turn)

Systems Selected for Analysis

The Thunderbird TTY6170 Yarder with a 70-ft. tower was analyzed for central landing locations, using PLANS. This yarder would be used on ridgetops and ridge noses with adequate landing spaces. This versatile slackline yarder can be rigged with either a 1 1/8-inch or 1inch skyline. The external yarding distances (EYD) would be 2000 feet and 2500 feet respectively. When analyzing PLANS, the 1-inch skyline option was selected. The carriage option was the T-Bird MSP (heavy) mechanical slackpulling carriage. The range for the landing size requirements is between 1/10 and 1/4 acres. In places where landing space is available, a log processor can be used and tree length logs can be yarded.

The site would include a Caterpillar 325 Log Loader. The 7-man crew includes yarder engineer, loader operator, hooktender, rigging slinger, landing chaser, and two chokermen. The owning and operating costs for the site are $3,528 per day.

Mobile Yarder

The choice for the mobile yarder was a Thunderbird TSY6155 Swing Yarder. This is an inhaul interlock machine that operates with a running skyline. The EYD is 2000 feet, using ¾ inch main, haulback, and slackpulling lines. This swing yarder is capable of decking logs and with available space, it can operate on continuous landings with or without a loader. The landings can be on road grades of less then 11%. The carriage option selected was the T-Bird MSP (medium) mechanical slackpulling carriage.

The on-site equipment will be a Caterpillar 325 Log Loader. The 7-man crew includes yarder engineer, loader operator, hooktender, rigging slinger, landing chaser, and two chokermen. The owning and operating costs for the site are $3,366 per day.

Thinning Yarder

The Koller 501 Thinning Yarder, with a 40-foot tower option, was selected for analyzing thinning operations. This yarder can be mounted either on a trailer or a truck. For our analysis, we selected the truck mount option. The external yarding distance with a ½ inch skyline is 1600 feet. This yarder can be used on central landings or continuous landings. The carriage option selected was the Eagle Eaglet radio controlled motorized slackpulling carriage.

The site includes a Caterpillar 322 Log Loader. The 5-man crew comprises of the yarder engineer, loader operator, hooktender, rigging slinger, and landing chaser. The owning and operating costs for the site are $2,581 per day.

Ground Systems

Ground skidding will be used on slopes with less than 30 percent since soil stability and ground conditions within this range are considered acceptable. The track skidder operates effectively on slopes up to 30 percent whereas the skidders operate effectively on slopes up to 20 percent. In our two ground system examples, the combination of tire and track skidders are used because the rubber tire skidder is more efficient on the flat or gentler terrain, and the track skidder will be able to negotiate the steeper ground skidding areas. The track skidder will also be used in areas where a machine with less ground pressure is needed.

Another system using cut-to-length technology or a feller-buncher could be configured, but due to the broken terrain, there were insufficient flat or gentle sloped areas to warrant their usage.

Conventional Ground System

This site includes a Cat 325 Log Loader, Cat 515 Rubber Tire Skidder with grapple, and a Cat D5H TSK Track skidder. The four-man crew includes a loader operator, two skidder operators, and a landing chaser. The owning and operating costs for this site are $3,138 per day.

Mechanical Ground System

This site includes a Cat 325 Log Loader, Cat 515 Rubber Tire Skidder with grapple, Cat D5H TSK Track skidder with grapple, and Cat 320L Stroke Delimber. The four-man crew includes a loader operator, two skidder operators, and a delimber operator. The owning and operating costs for this site are $3,313 per day.

Shovel Logging System

In this site a Cat 325 Log Loader or similar track mounted loader (shovel) does the yarding and loading. On ground that is either level or has a constant slope, the shovel can efficiently yard by shuffling the logs to the road or landing. The shovel can effectively yard either tree length or log lengths up to 400 feet. In the Washougal Planning Area, several areas along roads have trees that can be directional felled, within reach of the shovel. The two-man crew includes a loader operator and a landing chaser. The owning and operating costs for this site are $2,168 per day

Helicopter Logging

Helicopter logging was analyzed using the Helipace program. The K-Max Helicopter was selected and three of our harvest polygons were analyzed.

This site includes a Cat 325 Log Loader, and a Cat 980 wheel loader. The logging crew size ranges from 10-12 men. This generally includes two loader operators, two hookers, four choker setters, two landing chasers, and one or two choker bundlers. Also needed are two pilots, two copilots, and two mechanics. The felling crew may range from 5 to 10 cutters depending on the size of the timber and helicopter production. The owning and operating costs, including timber felling for this site are $16,750 per day.

Table 8.1 Comparison of Owning and Operating Costs

Type of System

Capital Cost

per month

Operational Cost

per month

Total Cost

per month

Total Cost

Per day

Central

$8,995

$55,680

$64,675

$3,528

Mobile

$8,486

$53,227

$61,713

$3,366

Thinning

$4,992

$42,325

$47,317

$2,581

Conventional

$8,420

$38,649

$47,069

$3,138

Mechanical

$17,587

$32,105

$49,692

$3,313

Shovel

$2,628

$29,889

$32,517

$2,168

Helicopter

$114,590

$304,200

$418,790

$16,750

The helicopter logging option clearly the most expensive logging option. The mechanical option also requires more then double the capital investment of other options excluding the helicopter. Both those options need sufficient timber for constant harvest levels to sustain them. The shovel and thinning sides have the lower investment costs and the shovel obviously has the lowest operating costs, but they both have somewhat limited applications. The owning and operating costs for the helicopter were determined using Helipace. The owning and operating costs for thew other systems were computed using The WFI model. Both models included associated site costs such as mobilizations, fire truck, maintenance truck, fuel truck, communication, supervision, and administration.

Production Estimates

Preliminary production estimates were generated using a summary of proposed settings that were digitized into PLANS. The profiles were broken down into three payload categories and four tailhold heights for number of profiles and average length of profiles. For an example see Table 12.2. These inputs used in conjunction with maximum LYD, actual planning area acres, and volume per acre generated the estimates in Table 8.2.

Table 8.2 Comparison of Yarding Costs with Payload and Volume per Acre

Volume/acre

Payload (lbs.)

70 ft. Tower

50 ft. Mobile

40 ft. Tower

30 MBF/acre

4500

$102.39

$97.50

$74.90

3800

$120.01

$114.50

$87.80

3100

$145.59

$138.91

$106.51

20 MBF/acre

4500

$105.75

$100.89

$77.36

3800

$123.37

$117.71

$90.26

3100

$148.95

$142.11

$108.97

2400

$211.92

$202.19

$155.04

Table 8.2 compares the yarding costs for different payloads and volumes per acre for the three different yarders. There is clearly a large difference in cost/MBF as payload changes. Payloads of at least 3100 lbs. are needed to keep the yarding costs down. When the MBF/acre is less then 25 MBF/acre attaining payloads of 2400 lbs. Or greater may be difficult.

Table 8.3 Summary of Harvest Polygons

Systems

Total

Acreage

No. of Settings

Average

Setting Size

Trees

Per Acre

MBF

Per Acre

Total

MBF

Tower Yarder

8075

344

23.5

301

19.44

156,978

Mobile Yarder

1308

67

19.5

308

19.37

25,336

Ground Yarding

483

27

17.9

306

19.25

9298

Helicopter Yarding

1994

59

33.8

321

18.95

37,786

Totals

11860

497

     

229,398

Table 8.3 Lists the values for four different systems. The values are total acreage, number of settings, setting size, trees per acre, volume per acre, and total volume. The average trees size approximately 0.063 MBF. This means it will take about four trees or at least six logs to make up a turn weight of 3000 lbs. Given the small volumes per acre and density of trees expected turn weights of 3000 lbs. are reasonable.

Table 8.4 Volumes and Acreage in SNAP Period 1

System

Acres

Volume

(MBF)

Volume

(MBF/acre)

AYD

Tower Yarder

721

16,377

22.71

647

Mobile Yarder

66

1,559

23.62

478

Ground Yarding

93

2,057

22.11

644

Totals

880

19,993

22.72

634

Table 8.4 Represents the values for volume, AYD, and acres for SNAP Period 1; 1998 to 2003. From this table we can see that snap choose units with greater volume per acre. We can assume that units with volumes per acre less then 22 MBF/acre are close to the breakeven border line, and should be allowed to grow more and increase their volume.

Table 8.5 Production Ranges

Yarding System

Production Range

Cost per MBF

Tower

24 to 55 MBF

$64 to $147

Mobile

24 to 50 MBF

$67 to $140

Thinning

15 to 30 MBF

$86 to $172

Ground

15 to 52 MBF

$60 to $131

Mechanical

24 to 60 MBF

$55 to $138

Shovel

16 to 50 MBF

$43 to $136

Helicopter

60 to 85 MBF

$225 to $260

Table 8.5 Represents the production ranges for the systems analyzed. The higher costs per MBF are associated with the lower production values. The wide ranges for the tower and mobile yarders are due mostly to the small-expected turn weights in the first five-year period. In the following periods production range closer to the high end in periods three through five (see Table 12.7) as the timber volume increases.

Table 8.6 Yarding Cost Input Into Snap

Editor Line #

System Name

System #

Total ($/MBF)

Max EYD

Yarding ($/MBF)

Yard Coeff. ($/MBF/ft)

Other ($/MBF)

1:*

Skidder

1

 

500

95.00

0.0000

 

2:*

Tower

2

 

1100

88.00

0.0250

 

3:*

Swing

3

 

1100

90.00

0.0250

 

4:*

Helicopter

4

 

7500

240.00

0.0050

 

5:*

Tower (long)

5

 

2500

90.00

0.0320

 

6:*

Swing (long)

6

 

2000

92.00

0.0320

 

7:*

No Harvest

7

         

8:*

No Harvest

9

         

This table is similar to the SNAP yarding cost input screen and shows how the yarding costs are inputed into SNAP. The Max EYD column uses the maximum external yarding distance to determine eligible harvesting systems. The column 'Yarding $/MBF' is a base cost. Yard Coefficient ($/MBF/ft) is the coefficient, that is multiplied by the AYD. These two costs are added together to make up the Total Cost $/MBF. The column "Other $/MBF" is usually used for other costs, such as felling. Since the felling costs have been included in the base cost for our calculations, this column is left blank

For example, if an AYD for Tower yarding were 500 ft and the cost would be $100.50/MBF. Similarly, at an AYD of 1000 ft., the cost would be $122/MBF.

Table 8.7 Road Costs For Input Into SNAP

Slope Classes

< 30 %

30 % to 45 %

>45 %

Road Cost Per Mile

$52,000

$73,000

$132,000

Road costs inputted into SNAP. See appendix 8 for detailed example.


Figure 8.1 Comparison of Short Spans versus Long Spans

Figure 8.1 Represents the increase cost per MBF as AYD increases and turns per day and production decrease. This graph was generated using production estimates from Skyap 97with parameters 37 MBF/acre, 7,200 lbs. Payload (0.60 MBF), and 1500 fpm outhaul line speed.

This graph shows the increase in the site cost, and decrease in production as average yarding distances increase. In this particular case comparing yarding 1200 ft. and 1800ft. EYD respectively, there is 76.4 MBF from 0 to 1200 ft. EYD, and 38.2 MBF from 1200 to 1800 ft. The yarding costs are $87/MBF and $193/MBF respectively.

Bibliography

Conway,Steve.1982 Logging Practices, Principles of Timber Harvesting Systems. San Francisco: Miller Freeman Publications, Inc.

U.S. Forest Service. 1997. Region 6 Logging Cost Guide. U.S. Forest Service

McGonagill. 1978. Logging Systems Guide. Alaska Region, Forest Service, U.S. Department of Agriculture.

Peters, Penn A. 1974. A New Approach to Yarding Cost Analysis. 1974 Skyline Logging Symposium.

Merry, Luke A.F. 1985. Skyline Anchors and Multiple Stump Anchors. College Of Forest Resources, University of Washington

Macleod, D.A. 1976. Analysis of Forces Required to Pull Out Stumps of Varying Age and Species. Forest Management institute, CFS, Ottawa, Canada.

Forest Engineering Inc. 1985. Setting Design For Cable Systems. Forest Engineering Inc.,Corvallis, Oregon.

Chapter 7 Chapter 9 Report Outline